Correct Maintenance of Pneumatic Tools and Great Improvement of Tool Efficiency

Jul 24, 2019

Pneumatic tools are generally relatively small, the advantages are easy to use, not to wear and tear, more importantly, to save money. Pneumatic tools have a long service life, but if they are used and maintained incorrectly, you will find that your pneumatic tools often have problems of one kind or another. In this situation, many people complain about this complaint and that, but it is strange that few people complain about their own bad use, in order not to complain about pneumatic tools, they should learn the correct knowledge of pneumatic tool maintenance.


Gas supply of pneumatic tools: clean and dry air supply tools with 90PSI (6.2Bar). Excessive air pressure can quickly reduce tool life. Connect the tool with parts, tubes and hoses of the appropriate size as indicated in the tool chart. If an air pressure regulator is used, set the air pressure to the output pressure of 0.62 MPA.


Pneumatic tools are connected to the air production line by using specific steps. Set up the air pressure. On-line air production must install air lubricating oil device. If the air lubricating oil device is not qualified or not, the tool should be maintained as follows: after 3 to 4 hours of continuous work, the tool should be separated from the air source, 7-8 drops of high purity, light oil and low viscosity should be dripped from the tool intake, and then connected with the air pipe to open the air source. Blow the oil into the cylinder. It is suggested to install a small injector at the intake joint for qualified users with full working strength. The air compressor and oil-water separator need regular drainage and impurity removal maintenance for 30-40 days to ensure that the air entering the tool is clean and dry.


Advantages of pneumatic tools: easy access to air, low working pressure, local discharge of used air, no need to recycle pipelines; low viscosity of gas, low loss of flow resistance, easy to centralized air supply and long-distance transportation; high speed of pneumatic actuator; strong adaptability of pneumatic system to the environment, can be in the temperature range. It works reliably in a wide envelope, humid and dusty environment, with slight leakage and no danger of fire and explosion. It is safe to use. It has simple structure, convenient maintenance and low cost. Pneumatic components have a long life. The output of pneumatic components is smaller than that of hydraulic pressure, faster movement, stronger adaptability, easy to operate, explosive and more. Working in the harsh environment of sinking, damp and impacting, it does not pollute the environment, has long working life, simple structure, easy maintenance and low price.


Composition of pneumatic tool series: pneumatic generator air compressor; pneumatic actuator; pneumatic control element components used to control the pressure of working medium, flow rate and flow mode to make the actuator complete the required movement rules, such as pressure, flow rate and direction control valve and various logic elements; sensing element and rotation element A pneumatic sensor that detects the controlled parameters and transforms them into pneumatic signals, and a component that converts gas signals to electro-hydraulic signals. Pneumatic accessories include components such as gas source purification, element lubrication, element connection and silencing.